Throttle Repair Instructions – Remote ControlUpdated 11 days ago
We’ve identified that in rare cases, the throttle on recent remotes can be temperamental due to a poor solder joint.
The quickest fix is to re-solder the throttle sensor connections, which can be done at a mobile phone repair shop.
Tools Needed
Soldering iron with a small tip
Phillips screwdriver
Spludger (plastic tool for disconnecting plugs)
Small piece of aluminum foil
Hot glue or silicone sealant
Silicone zipper grease
Tweezers
Disassembly Steps
Step 1: Remove Screws
Remove all perimeter screws from the remote.
Don’t forget the two screws below the buttons.
Step 2: Open the Handle
Gently pry open the transparent cover from the handle.
Disconnect all connectors from the main PCB using a spludger.
⚠️ Be very careful with the micro USB ribbon cable – this connects the wireless charge pad and is fragile.
Step 3: Remove Existing Glue
Remove hot glue from above the throttle sensor using a flathead screwdriver.
A little heat from a hair dryer can help soften the glue.
Step 4: Protect Sealing Surface
Place a small piece of aluminum foil between the soldering area and the plastic near the O-ring to prevent heat damage.
Soldering
Step 5: Re-Solder Throttle Connections
Re-solder the four throttle sensor connections on the back of the PCB.
✅ A proper reflow should cause the wire to slightly move as the solder melts.
Step 6: Seal
Apply hot glue or silicone sealant above the throttle sensor to secure it.
Reassembly
Before Closing:
Check for any damage to the sealing surface near the O-ring caused by the soldering iron.
If needed, clean gently with fine sandpaper.
Apply silicone zipper grease to the O-ring groove on the handle.
Ensure the O-ring is fully seated.
Reconnect Plugs in This Order:
Antenna
GPS
Throttle
Battery Plug
Micro USB (use tweezers)
⚠️ When mating the screen to the handle, ensure no wires are caught or pinched.
Function Check (Before Screwing Back Together)
GPS: Turn on the remote outside and confirm GPS lock.
Throttle: Perform a throttle calibration.
Charging: Look for the blue light to confirm wireless charging.
Range: Power on the Boogie and walk at least 25 meters to confirm wireless signal.
Final Assembly
Lube each screw with silicone grease.
Loosely install all screws first.
Once all are in place, go back around and fully tighten.
⚠️ Do not overtighten.
Waterproof Test
Submerge the remote in fresh water for 20 minutes to confirm there are no leaks.
