zerotow logo
zerotow logo

All articles

Set up and AssemblyUpdated a month ago

Boogie Assembly & First Use Guide

Assembly

  1. Assemble the Trolley First

    • Use the trolley as a stable platform to inflate the Boogie and install the battery.

  2. Unpack the Boogie

    • Unfold the Boogie and lay it on the trolley.

    • Rest the motor on a towel or soft surface to avoid scratching it on the trolley’s crossbar.

    • All items (remote, prop, repair kit, etc.) are packed inside the Boogie for shipping.

  3. Opening the Zip

    • Open the zip carefully — it may be stiff during the first few uses.

    • Hold the front of the Boogie and pull towards the back.

    • This zip is waterproof and airtight, so it’s critical to:

      • Keep it clean – avoid sand at all costs. Never open or close it on a sandy beach.

      • Keep it lubricated – always close it when not in use.

      • Ensure it is fully sealed – check that all teeth are engaged before going in the water.

      • More information on zip care and troubleshooting can be found [here].

  4. Prepare the Hull

    • Open the valve located below where the battery sits.

    • Squeeze out any air from the surface below the battery and then close the valve cap.

    • This valve helps form a shallow V in the hull and protects the battery on impact.

    • Leave this valve closed during normal use.

  5. Inflate the Hull

    • Start by inflating the hull to ~1 PSI.

    • Fit the Control Box:

      • It has rails that need to sit under the inner walls of the hull.

      • Position the hull so the top edge of the Control Box is level with the top edge of the hull on both sides.

    • Finish inflating the hull to 10 PSI.

      • Do NOT exceed 10 PSI.

      • Do NOT leave the Boogie inflated over 5 PSI in a hot car.

  6. Install the Prop

    • Turn the Boogie over and use a 13mm socket to install the prop.

    • The pin must go through the hole in the shaft and locate in the shallow recess of the prop.

      • Failure to do this will damage the tail cone and require replacement.

  7. Install the Battery

    • Insert the battery with the handle facing the Control Box and the label facing up.

    • Carefully move the straps out of the way during insertion to avoid hull damage.

    • Strap the battery down securely — but do not overtighten.

    • Ensure the battery is OFF, then:

      • Connect orange to orange

      • Connect black to black

    • Close the zip. 


Before First Use

  • Firmware Update

    • Ensure both the Boogie and Remote are running the latest firmware.

    • Instructions are available here.

    • Keeping firmware up to date is a warranty requirement.


Setup Before Use

  1. Power On

    • With the battery installed and connected, turn the battery ON.

    • The Boogie will calibrate the steering automatically.

  2. Check Remote

    • The Remote is pre-paired with the Boogie.

    • Turn on the Remote and verify connection.

  3. Check Antenna Position

    • Ensure the Boogie’s antenna is vertical.

      • If not, range will be significantly reduced.

      • The antenna is fragile - do not pull on the antenna. 

  4. Top Shell Inflation

    • Inflate the top shell to about 1 PSI.

      • Overinflation will:

        • Damage the Boogie

        • Cause poor handling

        • Result in porpoising

    • As a guide, 1 PSI is roughly the maximum amount of pressure you can generate by blowing with your mouth.


Ready to Ride?

When you’re ready to take your Boogie out for the first time, make sure to read [First Use Basics] for essential safety and handling tips.

Was this article helpful?
Yes
No